Biogas power plant

Intervention type
Commissioning, application engineering
Location
Vendée, France

Application description

The GAEC V.D.L.V Biogas power plant is a 590kVA facility dedicated to energy production using only animal biological wastes. This facility is subject to a specific contract with the company ERDF (French company in charge of the national grid management).

The generator is installed in permanent paralleling mode and the power plant includes a very sophisticated adaptation of the active and reactive power management. GENSYS 2.0 controls these power levels, a long-term secured data archiving, and management of auxiliaries.

Our solution

CRE TECHNOLOGY provides a GENSYS 2.0 with a CANopen extension module with 32 digital outputs, 32 digital inputs, 4 analog inputs and 4 outputs for processing signals 4-20mA and 0-20mA. In addition to the equipment CRE TECHNOLOGY also provides technical expertise and is involved in the development of the project through its engineering application service. The GENSYS 2.0 manages the following main features:

  • Generator synchronization by contact outputs
  •  Management of active power and cos(φ) setpoints based on the acquisition of biogas quality, power quality, and production demand.
  • Control of the generator set auxiliaries.
  • Management of electrical safety and decoupling.
  • 100% manual mode
  • Interaction with the genset controller, via Modbus and analog signals for exchanging power-related information
  • Management of electrical protections and decoupling
  • Secured archiving via SD card for a period of 15 years

For this installation, the customer required a secured archiving system for a 15 years long data recording on biogas and ERDF mains power. CRE has used the SD card storage and a dedicated password protected program using GENSYS 2.0 internal automation functions.

Products installed

  • GENSYS 2.0
  • Additional remote CANopen inputs/outputs slots (analog and digital)
  • 8GB SD card storage

Application diagram

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    The GENSYS 2.0 is a complete and compact controller « all-in-one » including engine management, synchronization, active power and reactive, control up to 32 generators or a single generator in parallel with mains

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